Wednesday, September 12, 2012

Maintenance Scedules of Spinning machines


CARDING


S.NO
Schedule
Frequency
1
General Cleaning       
Weekly once
2
Half setting
3  months
3
Flat drive unit servicing
6 months
4
Front drive gearing servicing
6 months
5
Full Setting
1 year
6
Cylinder and doffer wire grinding
1 year
7
Coiler unit and calendar unit servicing
1 year
8
Philipson roller wire replacemenrt
1 year
9
Licker-in wire change
1 year
10
Flat top change
1 year
11
Chute gear motor oil changing
1.5  years
12
Cylinder and doffer wire change
2 years


DK903  CARDING



S.NO
Schedule
Frequency
1
General Cleaning and Greasing         
15 days
2
Cylinder and doffer wire, flats  grinding
6 months
3
Front zone setting
1 year
4
Front and back stationary flats changing
1 year
5
Flat top change
1 year
6
Licker-in wire change
2 years
7
Cylinder and doffer wire change
2 years


UNILAP



S.NO
Schedule
Frequency
1
General Cleaning and Greasing         
Weekly
2
Chain tension checking
1 month
3
Gear box oil level checking and topping
2 months
4
Top roller cots buffing
2 months
5
Spool check
6 months
6
All gear box oil change
6 months
7
Creel drive checking
1 year
8
Lapping hand unit checking
1 year
9
Top roller cots change
3 years





COMBER



S.NO
Schedule
Frequency
1
General Cleaning and Greasing         
Weekly
2
Nipper greasing
15 days
3
Coiler bottom cleaning and greasing
2 months
4
Waste discharge drum cleaning and oiling
2 months
5
Draw box and detaching top roll cots buffing
2 months
6
Nipper unicomb and top comb setting checking
3 months
7
Gear box oil change
1 year
8
Top coiler unit servicing
1 year
9
Timing belt and pulley servicing
1 year
10
Detaching roller cots change
4 years
11
Draw box cots change
4 years
12.
Brush change
5 years
13.
Unicomb change
5 years
14
Top comb reneedling
1.5 years

 

RSB DRAWING



S.NO
Schedule
Frequency
1
General Cleaning and Greasing         
Weekly
2
Top roller cots buffing and Pressure checking
15 days
3
Bottom roller and delivery sensing roller setting checking
1 month
4
Timing belt and Timing pulley cleaning
1 month
5
Coiler bottom cleaning and greasing
2 months
6
RSB tester checking
4 months
7
Bevel gear unit oil changing
6 months
8
Tension pulley servicing
1 year
9
Coiler top servicing
1 year
10
Top roller cots changing
1 year













SIMPLEX



S.NO
Schedule
Frequency
1
General Cleaning       
Weekly
2
Front roller bearing greasing
15 days
3
Other roller bearing greasing
1 month
4
Top roller cots buffing and Pressure checking
2 months
5
Flyer bearing greasing
3 months
6
Bobbin wheel greasing
3 months
7
Top and bottom cone drum bearing greasing
3 months
8
Gear box oil changing
6 months
9
Lifter shaft bearing greasing
6 months
10
Drafting drive servicing
6 months