Wednesday, September 12, 2012

Maintenanc shedule of Spg.M/c





BLOW ROOM

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
1.


2.

3.

4.
General cleaning and greasing of all beaters
and filters

Condenser (LVS) unit servicing

Gear motor oil changing

Vulkolan stripper condition checking
Weekly     


1 Year    

1.5years  

3 Months




TEXMACO HOWA CARD + CHUTE

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
  1.

  2.

  3.

  4.
   
  5.

  6.
 
  7.

  8.

   9.

10.

11.

12.
Routine cleaning and greasing

Half setting

Flat drive unit servicing

Front drive gearing servicing

Full setting

Cylinder and doffer wire grinding

Coiler unit and calender unit servicing

Philipson roller wire replacement

Lickerin wire changing

Flat top changing

Chute gear motor oil changing

Cylinder and doffer wire changing


7 Days

3 Months

6 Months

6 Months

1 Year

1 Year

1 Year

1 Year

1 Year

1  Year

1.5 Years

2 Years









TRUTZSCHLER D.K 903 CARD + CHUTE

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
1.

2.

3.

4.

5.

6.

7.


Routine cleaning and greasing

Cylinder and flat tops grinding

Front zone settings

Front and Back stationary flat tops change

Flat tops change

Lickerin wire change

Cylinder, doffer and carding segment wire change
15 Days

6 Months

1 Year

1 Year

1 Year

2 Years

2 Years








SLIVER LAP MACHINE

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
1.

 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

 10.

 11.
Routine full cleaning and greasing

Microfog unit checking

Guide rack cleaning and greasing

Fluid coupling oil changing

Top roller cots buffing

Drafting and clearer drive servicing

Pneuamatic air line servicing

Spool checking

Gear end unit servicing

Top roller cots changing

Calender roller unit servicing and greasing
Weekly

1 Month

3 Months

6 Months

2 Months

1 Year

1 Year

6 Months

1 Year

3 Years

6 Months





RIBBON LAP MACHINE

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
1.

 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

  10.

  11.
Routine Full cleaning and greasing

Microfog unit checking

Guide Rack cleaning and greasing

Bevel gear box oil changing

Top roller cots buffing

Drafting and clearer servicing

Pneumatic air line servicing

Spools checking

Gear end unit servicing

Top roller cots changing

Calender unit servicing and greasing
Weekly

1 Month

3 Months

6 Months

2 Months

1 Year

1 Year

6 Months

1 Year

3 Years

6 Months




UNILAP MACHINE

S.NO
NATURE OF OPERATION
FREQUENCY                                                                 
1.

2.

3.

4.

5.

6.

7.

8.

9.    
General cleaning and greasing

Chain tension checking

Gear box oil level checking and topping

Spools checking

Top roller cots buffing

All gear box oil changing
        
Creel drive checking

Lapping head unit servicing

Top roller cots changing
Weekly

1 Month

2 Months

6 Months

2 Months

6 Months.

1 Year

1 Year

3 Years




RIETER E 7/5, E7/5A, E62, LK54 AND E65 COMBER MACHINES

S.NO
NATURE OF OPERATION
     FREQUENCY
1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.


Routine full cleaning

Grease nipples greasing

Draw box  top roll cots buffing

Coiler bottom cleaning and greasing

Waste discharge drum cleaning and oiling

     Detaching top roll cots buffing

Nipper unicomb and topcomb setting checking                              

Gear box oil changing

Top coiler unit servicing

Timing belt and pulley servicing

Top comb re-needling

Detaching roller cots changing

Draw box cots changing

Brush changing

Unicomb changing



Weekly

15 Days

1 Month

2 Months

2 Months

2 Months

3 Months

1 Year

1 Year

1 Year

1.5 Years

2 Years

4 Years

5 Years

5 Years








TEXMACO HOWA DRAW FRAME

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
  1.

  2.

  3.


  4.

  5.

  6.

  7.

  8.

  9.
Routine cleaning and greasing

Top roller cots buffing and pressure checking

Gear box oil changing, filter and oil pump
function checking

Coiler servicing

Auto can changer unit checking

Creel drive checking

Gear end servicing

Front roller eccentricity checking

Top roller cots end bushes changing
Weekly

1 Month


6 Months

6 Months

6 Months

6 Months

1 Year

1 Year

1.5 Years
                        







RSB DRAW FRAME

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
1.

2.

3.


4.

5.

6.

7.

8.

9.

 10.
Full cleaning and greasing

Timing belt and timing pulley cleaning

Bottom roller and delivery sensing roller
setting checking

Top roller cots buffing and pressure checking

Coiler bottom cleaning and greasing

Tension pulley servicing

Coiler top servicing

Bevel gear uint oil changing

RSB tester checking

Top roller cots changing
Weekly

1 Month


1 Month

15 Days

2 Months

1 Year

1 Year

6 Months

4 Months

1 Year
 





TEXMACO HOWA SIMPLEX

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
 1.

 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

  10.

  11.

  12.

  13.

  14.

  15.
Routine cleaning and greasing

Front roller bearing greasing

Other roller bearing greasing

Flyer bearing greasing

Bobbin wheel bearing greasing

Top and bottom cone drum bearing greasing

Top roller cots buffing and pressure checking

Gear box oil changing

Lifter shaft bearing greasing

Drafing drive servicing

Top and bottom clearer drive servicing

Top roller greasing and top apron washing

Creel drive servicing

Gear end servicing

Front roller eccentricity checking
Weekly

15 Days

1 Month

3 Months

3 Months

3 Months

2 Months

6 months

6 Months

6 Months

6 Months

6 Months

1 Year

1 Year

1 Year





S.NO
NATURE OF OPERATION
FREQUENCY
16.

 17.

 18.

 19.

20.

21.
Builder motion servicing

Top apron changing

Bottom apron changing

Cots changing

Flutted roller cleaning

False twister changing
1 Year

2 Years

2 Years

2 Years

2 Months

2 Years





RING FRAME TEXMACO RY5

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
 1.

 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

  10.

  11.

  12.

  13.

  14.

  15.

  16.

  17.

Routine cleaning

F.R bearing greasing

B.R and M.R bearing greasing

Tin roller bearing greasing

Top roller cots buffing and pressure checking

Jockey pulley greasing

Drafting unit servicing

Spindle oil topping

Top roller greasing and top apron washing

Tape tension setting checking

Spindle lock tight checking

Traveller clearer setting checking

Traverse checking

F.R eccentricity checking and trueing

Gear end servicing

Builder motion servicing

Ring rail, lappet rail and magnetic brake setting checking
Weekly

15 Days

1 Month

2 Months

3 Months

6 Months

6 Months

6 Months

6 Months

6 Months

6 Months

1 Year

1 Year

1 Year

1 Year

1 Year

1 Year





S.NO
NATURE OF OPERATION
FREQUENCY
18.

19.

20.

21.

22.

23.

24.

Pneumafil duct cleaning and pipe checking

Spindle oil changing

J.P opening cleaning and greasing

Top apron changing

Bottom apron changing

Top roller cots changing

Flutted roller cleaning


1 Year

1 Year

2 Years

2 Years

2 Years

2.5 Years

2 Months





RING FRAME RIETER K44

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
 1.

 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

 10.

 11

 12.

 13.

 14.

 15.

 16.

 17.

18
Routine cleaning and deflection pulley cleaning

Front bottom roller greasing

Filter box , filter cloth, seal cleaning

Front top roller and nip roller buffing

Middle and back bottom roller greasing

Flutted roller cleaning

Back top roller buffing

Traverse bar lubrication

Flanged shaft bearing greasing

Traveller clearer setting

Spindle oil changing
   
Ring centering

Bottom roller trueing

Servo disc gear box oil change

Robo load cleaning and lubrication

Cleaning of robo doff and lifting rods

Traction strip position checking

Top roller greasing and top apron washing
14 Days

1 Month

1 Month

1.5 Months

2 Months

2 Months

3 Months

4 Months

6 Months

1.5 Years

1.5 Years

2 Years

2 Years

1.5 Years

2 Months

2 Months

6 Months

6 Months




S.NO
NATURE OF OPERATION
FREQUENCY
19

20.

21.
Bottom apron changing

Top apron changing

Top roller cots changing
1.5 Years

1.5 Years

2 Years




RING FRAME LR 6/S

                                                           
S.NO
NATURE OF OPERATION
FREQUENCY
 1.

 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

 10.

 11

 12.

 13.

 14.

 15.

 16.

 17.


Routine general full cleaning

Front bottom roller greasing

Middle and Back bottom roller greasing

Pneumafil drum cleaning   

Flutted roller cleaning

Variator alignment

Top roller cots buffing

Tin pulley shaft greasing

Jockey pulley greasing

Traverse checking and lubrication

Additional drive servicing

Spindle oil changing

Traveller clearer setting

Ring and lappet rail height setting

Delayed draft gear box oil change

Damping cylinder oil change

Gear end service
14 Days

15 Days

1 Month

1 Month

2 Months

3 Months

3 Months

3 Months

3 Months

6 Months

6 Months

9 Months

1 Year

1 Year

1 Year

1 Year

1 Year




S.NO
NATURE OF OPERATION
FREQUENCY
18

19

20.

21.

22


Front roller eccentricity checking

Ring centering

Bottom apron change

Top apron change

Top roller cots change
1 Year

2 Years

2 Years

2 Years

2.5 Years




AUTO CONER MODEL 238

            
S.NO
NATURE OF OPERATION
FREQUENCY
 1.


 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

  10.

  11.

  12.

  13.

  14.

General cleaning lubrication, winding head and
PCB cleaning                                                                           
Auto doffer cleaning

Suction arm scissor cleaning and setting

Splicer unit cleaning and setting

Tension unit cleaning and setting

Cone adopter cleaning and silicon oiling

Winding drums, fan unit, A.C motor greasing

Waxing assembly cleaning

Clearer unit cleaning

Cone holder setting

Bobbin changing mechanism cleaning

Doffer finger assembly servicing

Gripper arm cleaning

Cone holder removing and cleaning and oil
filling in damping cylinder
1 Month


1 Month

3 Months

3 Months

3 Months

3 Months

3 Months

6 Months

6 months

6 Months

6 months

6 Months

1 Year

2 Years





AUTO CONER MODEL 338

                        
S.NO
NATURE OF OPERATION
FREQUENCY
1.


 2.

 3.

 4.

 5.

 6.

 7.

 8.

 9.

General  cleaning, lubrication, winding head and
PCB cleaning

Auto doffer cleaning

Suction arm scissor cleaning and setting

Spilcer unit cleaning and setting

Tension unit cleaning and setting

Cone adopter cleaning and silicon oiling

Waxing assembly cleaning

Cone holder setting

Cone holder removing and cleaning and oil
filling in damping cylinder   
1 Month


1 Month

6 Months

3 Months

3 Months

3 Months

6 Months

6 Months

2 Years





SAVIO ORION L AUTO CONER

                                                         
S.NO
NATURE OF OPERATION
FREQUENCY
1.

 2.

 3.


 4.

 5.
General cleaning, checking and lubrication

Cleaning, greasing, checking of doffer

Cleaning of cone adopter sliding pin, stripper      
arm suction arm and cop change mechanism

Splicer unit servicing

Spindle unit overhauling
1 Month

1 Month


3 Months

4 Months

2 Years



STEAM CONDTIONING MACHINE

            
S.NO
NATURE OF OPERATION
FREQUENCY
 1.

 2.
General cleaning

Door rubber seal greasing
1 Month

1 Week