Wednesday, September 12, 2012

Machinery Audit Check List - Blow room


Machinery Audit Check List - Blow room

Line No. :
Checked by :
Date --

Sr.No.
Observation / Checks
Remarks
1
General   


(a)  Cleaning
Good / Poor

Frequency -

(b) Lubrication
Good / Poor

Last Done On - 
2
Mechanical condition of


(a) Lattices
Good / Cracked / Torn /  Need replacement

(b) Grid bars
Good / Worn / Some Scratches / Need replacement

(c) Beaters
Good / Some Bend Segments / Some Missing Segments / Need replacement
3
Settings of beaters
Uniform / Non-uniform  (Throughout the width)
4
List Of Non Working Stop motions
1
2
3
5
Checked Level Sensors For material Level in reserve box 
Yes / No
6
Leakages in the duct (Holes, clearance, cuts, etc.)
none/ A Few / Many
7
Synchronization of machines 
Note : Feeding should be a continuous process. 

(Does feed to any machine stop for more then 10% of the time?)

LAP FORMING

8
Piano feed regulating motion


(a) position of belt on cone drums
In Center /off set by___mm

(b) pedal movement transmission
smooth / With jerk

(c) Sensitivity 
All Right / Need Correction

(Check by removing or adding about 20 % of the material during any lap formation. The lap should be of normal weight)
9
Condition of belts and ropes
Good / minor cracks / split
10
Uniformity of lap rods and Calibration Of weights
Within Tolerance / Out of range
11
Deviation Of beater Speed Than Nominal
Beater speed -

Deviation % -
12
Deviation Of Fan Speed Than Nominal