Wednesday, September 12, 2012

CARDING AUDIT

CARDING AUDIT

Machine No. :
Checked by :

Date -

Sr.
Observation / Checks
Remarks
1
(a) Cleaning
Good / Poor
Frequency-
2
(b) Lubrication
Good / Poor
Last Done On -

Condition of wires

3
(a) Cylinder 
Good / Slightly blunt / Blunt 
Replacement Date-
Grinding Date-
4
(b) Doffer 
Good / Slightly blunt / Blunt  
Replacement Date-
Grinding Date-
5
(c) Licker-in (visual observation)
Good / Blunt / Damaged 
Replacement Date-
6
(d) Flats (feel with fingers)
Good / Blunt /Damaged
Replacement Date-

Settings
Actual 
Nominal
Remarks
7
(a) Feed roller to feed plate



8
(b) Licker in to feed plate



9
(c) Licker in to Opening Segment



10
(d) Licker in to mote knife (Top)



11
(e) Licker in to mote knife (Bottom)



12
(f) Licker into cylinder



13
(g) Cylinder to Pre Carding Segment



14
(h) Back plate to cylinder



15
(i) Flats to cylinder



16
(j) Front plate to cylinder



17
(k) Cylinder to Post Carding Segments



18
(l) Doffer to cylinder



19
(m) Cylinder under-casing to cylinder



20
Feed roller grip (Start In Reverse)
Uniform / Plucked
21
Condition of  

22
(a) Mote knives
Smooth / Scratches / Cuts / Bend
23
(b) under-casing
Smooth / Scratches / Cuts 
24
(c) Flat cleaning brushes
Good / Worn
25
(d) Doffer Stripper roll
Good / Worn
26
(e) Fiber Gears
Good / Worn
27
Cleanliness of flats
Uniform / Some Uniform trash Patches / Random Trash patches
28
Web characteristics
Satisfactory / Taut / Sagging / Cloudy / Neppy
29
Condition of belts
Good / Cracked / Split
30
Flat Bearing / Pins / seating
Smooth / Rusted / Worn
31
Flat Solid Lubricant Status
Change If Less than 10 mm
32
Non Working stop motions

33
Special observation