Wednesday, September 12, 2012

AUTO CONER MACHINE AUDIT REPORT


AUTO CONER MACHINE AUDIT REPORT

M/C No :                 DATE :-
Checked by:

S.No
Observation / Checks
Remarks
1
Bobbin peg alignment
Not aligned pegs =.....................
2
Unwinding accelerator position
..................mm from cop yarn tip
3
Pre clearer setting
..................mm
4
Winding tension reading
..................g
Winding tension variation from start to end of cop
..................g   to ..................g
[Difference should be within 7g]
5
Feeder arm

6
Suction arm alignment
Uniform / Non uniform gap from cone
7
Suction tube effectiveness
..................Out of 10
[Lower end failure in 10 breaks]
8
Prism type

Yarn Count and Material
...................Ne     ........................
Prism
According to yarn / Improper
9
Wax examination
Smooth wear
Lines
Grooved



Waxing device working
Smooth
With jerks
Jammed



10
Cut and Clamp device
..................Out of 10
[End grip failure in 10 breaks]
11
Winding drum condition
Cuts in groove
Surface Scratched


12
Drum deflection plate
Misaligned
Damaged


13
 
Jammed
Wobbling
Nose adaptor
Base adaptor


14
Cone holder handle vibration
 Little
High


15
Cradle brakes
Lifting failure
Brake failure


16
Cradle weight mark
L+ ......division / M+.......division /  H
17
Reserve bobbin tray
Proper / Cracked / Broken
18
Yarn guide piece
Aligned out of center =
19
Air leakage if any near pressure meter
Nil / Little / Major
20
i) Suction pressure

ii) Splicing pressure
iii) Opening pressure

21
Suction motor belt condition
Good / Worn / Cracked
22
Dust chamber
Good / Holes / Rusted
23
Doffer
Working / Not working
Tail Winding
Yes / No
24
Bobbin bin condition
Good / Worn / Broken
25
Gauge for double cop

26
Empty tube gauge

27
Pocket belt conveyor condition
Good / Worn / Torn
28
Roller shears

29
Suction at bobbin guide bush
Proper / Insufficient
30
Yarn Shears [Out of ten attempts]
Tapered yarn cut
Yarn cut failure


31
Plunger rod


32
Suction shears
Some jammed yarn ends in pipe
Pipe totally chocked


33
Empty tube conveyor condition

Horizontal

Perfect / Worn / Edges split
Inclined
Perfect / Worn / Edges split
34
Cone conveyor condition
Perfect / Worn / Edges split
35
Photocell working
Yes / No